“加(jia)強(qiáng)質(zhì)(zhi)量支(zhi)撐、共(gong)建質(zhì)(zhi)量強(qiáng)國(guó)(guo)”是(shi)2024年全國(guó)質(zhì)(zhi)量月(yue)活(huo)動(dòng)(dong)主(zhu)題。質(zhì)(zhi)量支(zhi)撐(cheng)重(zhong)在(zai)過(guò)程把(ba)控(kong)，陜化公(gong)司(si)通過(guò)嚴(yán)抓(zhua)細(xì)(xi)管、優(yōu)化(hua)工(gong)藝(yi)、持續(xù)改進(jìn)(jin)等(deng)手(shou)段(duan)，嚴(yán)(yan)格(ge)工(gong)藝過(guò)程安全(quan)管控(kong)，不斷完善(shan)制度，加(jia)強(qiáng)(qiang)隱(yin)患排查(cha)，注重工藝(yi)安全防(fang)控(kong)措施(shi)落(luo)實(shí)與檢(jian)查，各裝(zhuang)置(zhi)實(shí)(shi)現(xiàn)(xian)連續(xù)(xu)穩(wěn)定運(yùn)(yun)行(xing)，產(chǎn)品產(chǎn)量(liang)不斷(duan)得(de)以(yi)提(ti)升(sheng)。

抓(zhua)生產(chǎn)(chan)過(guò)(guo)程，首(shou)先要提高在(zai)崗員工的(de)責(zé)任(ren)心，只有專(zhuan)心才(cai)能專事。加強(qiáng)崗位勞(lao)動(dòng)(dong)紀(jì)(ji)律檢查，通過(guò)(guo)分(fen)廠值班(ban)人員對(duì)崗位勞(lao)動(dòng)(dong)紀(jì)律自查(cha)和公(gong)司崗檢抽查(cha)的(de)形(xing)式，全(quan)面檢查在(zai)崗(gang)員工(gong)的(de)精(jing)神(shen)狀態(tài)(tai)、報(bào)(bao)表(biao)記錄、巡檢質(zhì)量及(ji)操(cao)作(zuo)執(zhí)行情(qing)況(kuang)等。持(chi)續(xù)(xu)組(zu)織(zhi)對(duì)(dui)各(ge)分(fen)廠(chang)工(gong)藝(yi)指(zhi)標(biāo)(biao)、聯(lián)(lian)鎖(suo)投(tou)用(yong)及報(bào)警處置的(de)日(ri)常監(jiān)(jian)督及管理檢(jian)查(cha)。崗位值班人員對(duì)崗(gang)位工(gong)藝安全(quan)，即(ji)工藝指標(biāo)(biao)、分析指(zhi)標(biāo)執(zhí)(zhi)行(xing)情(qing)況(kuang)、工藝報(bào)警(jing)及可燃有毒(du)氣(qi)體報(bào)(bao)警(jing)處置情況，聯(lián)鎖(suo)投運(yùn)情(qing)況及(ji)崗位(wei)交(jiao)接(jie)班(ban)情況(kuang)進(jìn)(jin)行(xing)全(quan)面檢查(cha)，并在(zai)工藝管(guan)理群(qun)通報(bào)(bao)檢查結(jié)(jie)果(guo)。通(tong)過(guò)加(jia)強(qiáng)崗(gang)位(wei)勞動(dòng)(dong)、工(gong)藝(yi)紀(jì)律檢查(cha)管(guan)理，全面(mian)遏(e)制違紀(jì)(ji)現(xiàn)象(xiang)發(fā)生(sheng)。組(zu)織(zhi)和開展橫(heng)大班桌面(mian)推(tui)演(yan)、“五懂五(wu)會(huì)五(wu)能”全員素(su)質(zhì)(zhi)提升(sheng)活(huo)動(dòng)(dong)、環(huán)(huan)保(bao)知識(shí)競(jìng)(jing)賽(sai)等(deng)多種(zhong)形(xing)式活動(dòng)，進(jìn)(jin)一(yi)步提升(sheng)員(yuan)工(gong)業(yè)務(wù)(wu)技能(neng)和安全(quan)應(yīng)(ying)急處(chu)置(zhi)能力。

生(sheng)產(chǎn)穩(wěn)定(ding)運(yùn)(yun)行是(shi)產(chǎn)品質(zhì)(zhi)量(liang)的重要(yao)保(bao)證。公(gong)司(si)持續(xù)深入推(tui)進(jìn)(jin)生產(chǎn)(chan)精(jing)細(xì)(xi)化管(guan)理(li)，科(ke)學(xué)合(he)理組織(zhi)生(sheng)產(chǎn)(chan)，抓(zhua)牢裝置(zhi)運(yùn)(yun)行(xing)效(xiao)率，重(zhong)點(diǎn)關(guān)(guan)注公(gong)用(yong)系(xi)統(tǒng)(tong)裝(zhuang)置(zhi)及前(qian)置(zhi)工(gong)段(duan)的穩(wěn)定運(yùn)行，以調(diào)(diao)度(du)管(guan)理為抓(zhua)手(shou)，緊(jin)盯系(xi)統(tǒng)(tong)性關(guān)鍵(jian)指標(biāo)，確(que)保(bao)系(xi)統(tǒng)(tong)重點(diǎn)(dian)指標(biāo)不(bu)偏(pian)離(li)。抓好(hao)小(xiao)時(shí)(shi)產(chǎn)量消(xiao)耗，倡導(dǎo)“高產(chǎn)(chan)就是低(di)耗”的(de)理念(nian)，強(qiáng)化全(quan)員產(chǎn)量、消(xiao)耗意識(shí)(shi)，以(yi)調(diào)度(du)大(da)班為單(dan)位(wei)開展生產(chǎn)(chan)、消耗(hao)競(jìng)(jing)賽(sai)活(huo)動(dòng)，點(diǎn)(dian)點(diǎn)爭(zhēng)產(chǎn)量(liang)、時(shí)時(shí)(shi)抓(zhua)消耗，確(que)保(bao)日(ri)產(chǎn)量達(dá)標(biāo)完(wan)成(cheng)。抓緊關(guān)鍵(jian)環(huán)(huan)節(jié)，根(gen)據(jù)(ju)不同(tong)生(sheng)產(chǎn)裝(zhuang)置(zhi)瓶頸針對(duì)性(xing)制定(ding)重(zhong)點(diǎn)監(jiān)控部位(wei)，將(jiang)關(guān)鍵環(huán)(huan)節(jié)影(ying)響生(sheng)產(chǎn)因素(su)降(jiang)到(dao)最(zui)低。

穩(wěn)(wen)定(ding)源(yuan)頭控制，通(tong)過(guò)(guo)加(jia)強(qiáng)科學(xué)配(pei)礦(kuang)穩(wěn)定(ding)酸(suan)濃、含(han)固量(liang)等各(ge)項(xiàng)(xiang)指(zhi)標(biāo)(biao)，確保磷(lin)銨(an)生產(chǎn)過(guò)(guo)程(cheng)穩(wěn)(wen)定(ding)可(ke)控(kong)、產(chǎn)品內(nèi)外質(zhì)(zhi)量達(dá)(da)標(biāo)(biao)。根據(jù)(ju)煤種(zhong)煤質(zhì)變化，科(ke)學(xué)配比摻(can)燒和(he)及(ji)時(shí)調(diào)(diao)整(zheng)工(gong)藝，穩(wěn)(wen)定和(he)提高(gao)氣(qi)化煤(mei)漿濃(nong)度(du)和(he)產(chǎn)(chan)氣量(liang)。加(jia)強(qiáng)鍋爐(lu)給水、循(xun)環(huán)水、脫(tuo)鹽(yan)水等(deng)公用(yong)工程(cheng)管理(li)，通(tong)過(guò)對(duì)石(shi)英砂(sha)進(jìn)行(xing)更(geng)換(huan)、對(duì)(dui)循(xun)環(huán)(huan)水部(bu)分(fen)旁(pang)濾(lv)填料更換(huan)，逐步消除和(he)完善循(xun)環(huán)水(shui)系(xi)統(tǒng)(tong)存在的問(wèn)(wen)題(ti)。在生(sheng)產(chǎn)過(guò)程把(ba)控(kong)方面，嚴(yán)格(ge)工(gong)藝(yi)指標(biāo)及相(xiang)關(guān)參(can)數(shù)(shu)控制(zhi)。高(gao)溫(wen)高濕環(huán)(huan)境(jing)下(xia)對(duì)(dui)尿(niao)素(su)粒(li)子溫度及水(shui)分含(han)量(liang)進(jìn)(jin)行實(shí)(shi)時(shí)(shi)監(jiān)測(cè)，根(gen)據(jù)尿素粒子溫度及(ji)塔壁情(qing)況(kuang)進(jìn)行調(diào)整風(fēng)(feng)窗(chuang)，避免(mian)尿(niao)素(su)粒(li)子高(gao)溫(wen)造成粉(fen)化現(xiàn)(xian)象(xiang)或(huo)因(yin)大量濕(shi)空氣進(jìn)入(ru)塔(ta)內(nèi)導(dǎo)(dao)致(zhi)成品(pin)水分含量(liang)波動(dòng)(dong)。根據(jù)市場(chǎng)變(bian)化(hua)組織(zhi)BDO進(jìn)行經(jīng)濟(jì)化運(yùn)(yun)行，調(diào)(diao)整負(fù)荷(he)至(zhi)最優(yōu)(you)運(yùn)(yun)行負(fù)荷狀(zhuang)態(tài)，提(ti)升(sheng)丁(ding)醇回收運(yùn)(yun)行(xing)質(zhì)(zhi)量(liang)、BDO精(jing)餾(liu)采用波段操(cao)作，降(jiang)低(di)各項(xiàng)消耗。充分(fen)運(yùn)行漏(lou)點(diǎn)檢(jian)測(cè)(ce)工(gong)具(ju)，常(chang)態(tài)(tai)化(hua)開(kai)展(zhan)漏點(diǎn)(dian)檢測(cè)，徹底(di)消除系統(tǒng)隱(yin)患?？?ke)學(xué)合(he)理組(zu)織生(sheng)產(chǎn)(chan)，嚴(yán)(yan)格(ge)把(ba)控原(yuan)、燃料煤質(zhì)量關(guān)(guan)，確保(bao)降(jiang)低(di)實(shí)物煤(mei)實(shí)際(ji)入(ru)爐(lu)損(sun)耗。加(jia)強(qiáng)生(sheng)產(chǎn)系(xi)統(tǒng)(tong)蒸汽跑冒(mao)滴漏(lou)管理，全(quan)面(mian)減少熱(re)損(sun)，加(jia)強(qiáng)(qiang)加(jia)大(da)蒸汽浪(lang)費(fèi)排放(fang)管(guan)理以(yi)及日常(chang)能源(yuan)使用管控。

為(wei)保(bao)持(chi)產(chǎn)(chan)品(pin)質(zhì)(zhi)量(liang)的經(jīng)濟(jì)(ji)性(xing)，生產(chǎn)技術(shù)(shu)環(huán)保(bao)部組織開(kai)展節(jié)能(neng)技(ji)改(gai)項(xiàng)目(mu)的(de)實(shí)施，培(pei)植新(xin)質(zhì)生(sheng)產(chǎn)力(li)，先后(hou)完(wan)成BDO一(yi)期(qi)甲醛蒸(zheng)汽回收項(xiàng)目(mu)、450A循(xun)環(huán)(huan)水節(jié)能(neng)改造(zao)項(xiàng)(xiang)目、BDO蒸汽凝液(ye)余(yu)熱(re)利用項(xiàng)目(mu)、氣化(hua)除氧器乏(fa)汽(qi)回(hui)收(shou)利(li)用(yong)項(xiàng)(xiang)目、凝液制冷項(xiàng)(xiang)目(mu)、動(dòng)(dong)力(li)分廠汽(qi)拖改(gai)造以(yi)及(ji)正(zheng)在(zai)實(shí)施(shi)BDO裝置余(yu)壓余熱(re)綜合利用(yong)等項(xiàng)目(mu)。通過(guò)(guo)節(jié)(jie)能技改項(xiàng)(xiang)目的(de)實(shí)施(shi)，破(po)解生(sheng)產(chǎn)(chan)瓶(ping)頸制約產(chǎn)(chan)量(liang)提(ti)升(sheng)的難題，同時(shí)(shi)降(jiang)低(di)能源介(jie)質(zhì)(zhi)消耗(hao)，做到對(duì)(dui)能(neng)源的(de)吃干榨(zha)凈，實(shí)現(xiàn)(xian)產(chǎn)量與質(zhì)量(liang)的“雙豐收”。

質(zhì)量重過(guò)(guo)程(cheng)，產(chǎn)量看結(jié)果，質(zhì)量與(yu)產(chǎn)量(liang)是一個(gè)(ge)生產(chǎn)型(xing)企(qi)業(yè)(ye)的(de)兩個(gè)重要(yao)指標(biāo)(biao)，前者(zhe)確定(ding)市場(chǎng)，后(hou)者(zhe)確定效益。生(sheng)產(chǎn)(chan)過(guò)程(cheng)控制作為(wei)生(sheng)產(chǎn)(chan)技(ji)術(shù)(shu)環(huán)保(bao)部(bu)日(ri)常(chang)工(gong)作的重要組(zu)成(cheng)部分，過(guò)(guo)程(cheng)控(kong)制以(yi)“工藝指標(biāo)為(wei)基線(xian)、工藝報(bào)警為紅(hong)線”，嚴(yán)抓(zhua)細(xì)(xi)管(guan)保質(zhì)(zhi)量(liang)，為(wei)客(ke)戶創(chuàng)造(zao)更(geng)加優(yōu)(you)質(zhì)的(de)產(chǎn)品(pin)，為企(qi)業(yè)(ye)發(fā)(fa)展(zhan)和(he)質(zhì)量強(qiáng)(qiang)國(guó)夯實(shí)基礎(chǔ)(chu)。（生產(chǎn)(chan)技術(shù)(shu)環(huán)(huan)保部 趙(zhao)歡歡(huan) 秦(qin)文(wen)永）