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大美秋色(se),美(mei)在(zai)秦嶺(ling)。在(zai)秦嶺(ling)華州(zhou)區(qū)(qu)境內(nèi),坐落(luo)著一(yi)座現(xiàn)(xian)代(dai)化煤(mei)化(hua)工(gong)生產(chǎn)(chan)裝置(zhi)。走(zou)進(jìn)(jin)這里(li),眼(yan)前(qian)的管廊(lang)林立(li)交叉(cha)、鱗(lin)次櫛(zhi)比(bi),描(miao)繪著(zhe)工業(yè)(ye)之(zhi)美,書(shu)畫(hua)著陜(shan)化公司(si)實(shí)干強(qiáng)企的奮(fen)斗(dou)之美。
新(xin)時(shí)代(dai)是(shi)奮斗(dou)者(zhe)的(de)時(shí)代(dai),實(shí)干(gan)為(wei)要。陜化公(gong)司經(jīng)歷產(chǎn)業(yè)(ye)結(jié)構(gòu)調(diào)(diao)整,形(xing)成(cheng)了(le)以合(he)成氨、尿素、磷銨、1,4-丁二醇(chun)(BDO)、聚(ju)四(si)氫(qing)呋喃(PTMEG)五(wu)大(da)產(chǎn)(chan)品(pin)為主(zhu)導(dǎo)的生產(chǎn)格局,一(yi)躍(yue)成為(wei)一個(gè)(ge)集(ji)新(xin)型(xing)煤(mei)化工、磷(lin)化工(gong)、精細(xì)(xi)化(hua)工(gong)為(wei)一體(ti)的綜(zong)合型(xing)國(guó)(guo)有企(qi)業(yè)。
“持續(xù)(xu)推(tui)動(dòng)化(hua)工產(chǎn)(chan)能科學(xué)(xue)有(you)序(xu)釋(shi)放(fang),形(xing)成市(shi)場(chǎng)導(dǎo)向(xiang)的柔性生(sheng)產(chǎn)(chan)長(zhǎng)效(xiao)機(jī)(ji)制(zhi),充分挖(wa)掘(jue)生產(chǎn)潛力以量補(bǔ)(bu)價(jià)(jia),挖掘經(jīng)(jing)營(yíng)銷售(shou)潛(qian)力(li)以(yi)價(jià)(jia)補(bǔ)量(liang)……”這是陜(shan)煤集(ji)團(tuán)(tuan)在(zai)半年工作(zuo)會(huì)(hui)上給出的穩(wěn)增(zeng)長(zhǎng)(zhang)任(ren)務(wù)(wu)。2023年以(yi)來(lai),陜(shan)化(hua)公(gong)司在“三個(gè)(ge)年”活動(dòng)(dong)中,落實(shí)陜煤(mei)集團(tuán)(tuan)聚焦(jiao)穩(wěn)(wen)增長(zhǎng)(zhang)部署,堅(jiān)(jian)持問(wen)題導(dǎo)向(xiang)、目標(biāo)導(dǎo)向和結(jié)(jie)果(guo)導(dǎo)(dao)向,聚焦(jiao)穩(wěn)增長(zhǎng),找(zhao)重點(diǎn)、補(bǔ)(bu)短(duan)板、強(qiáng)(qiang)弱(ruo)項(xiàng)(xiang),聚效(xiao)高質(zhì)量(liang),經(jīng)(jing)濟(jì)(ji)運(yùn)行穩(wěn)(wen)中(zhong)有進(jìn)(jin),在爭(zhēng)創(chuàng)一流化(hua)工企(qi)業(yè)(ye)的(de)賽(sai)道(dao)上展現(xiàn)新(xin)力(li)新為(wei)。
挖(wa)掘生產(chǎn)潛(qian)能(neng)以量補(bǔ)(bu)價(jià)
在(zai)安全(quan)的(de)前提下(xia),提(ti)高(gao)產(chǎn)(chan)量是(shi)降低(di)消(xiao)耗和(he)創(chuàng)(chuang)造效益(yi)的(de)唯(wei)一途(tu)徑(jing)。“只(zhi)要(yao)工藝指(zhi)標(biāo)(biao)好(hao),裝(zhuang)置運(yùn)行(xing)安(an)全,能高產(chǎn)就高產(chǎn)(chan)。”陜化(hua)公司黨(dang)委書(shu)記(ji)、董(dong)事(shi)長(zhǎng)(zhang)屈(qu)戰(zhàn)成在公(gong)司8月份生產(chǎn)經(jīng)(jing)營(yíng)(ying)聯(lián)調(diào)(diao)會(huì)上(shang)進(jìn)(jin)行了(le)安(an)排。
為(wei)了確(que)保(bao)系(xi)統(tǒng)(tong)始(shi)終(zhong)保持安環(huán)(huan)穩(wěn)長(zhǎng)(zhang)滿(man)優(yōu)運(yùn)行(xing),公(gong)司(si)提(ti)早謀(mou)劃(hua),攻克掣(che)肘(zhou)問題(ti)。在(zai)陜化公司空(kong)分(fen)工段(duan),新(xin)增(zeng)了(le)兩臺(tái)(tai)10000Nm3/h的小(xiao)型空壓(ya)機(jī)(ji)并(bing)入(ru)空分空(kong)壓機(jī)裝(zhuang)置,彌(mi)補(bǔ)因夏季(ji)空(kong)氣溫度(du)高、濕度大造成的(de)產(chǎn)(chan)氣量下降(jiang)造(zao)成的(de)影響(xiang),將空(kong)分(fen)裝(zhuang)置生(sheng)產(chǎn)氧(yang)氣量增加(jia)了(le)1000Nm3/h,生產(chǎn)(chan)氮(dan)氣(qi)量(liang)增加(jia)了2300Nm3/h,有(you)力地(di)保(bao)障(zhang)了(le)氣化生(sheng)產(chǎn)負(fù)(fu)荷。
為(wei)破(po)除高溫提(ti)產(chǎn)(chan)可(ke)能造成(cheng)排(pai)氣壓力(li)和排(pai)缸(gang)溫度破標(biāo)(biao)的風(fēng)(feng)險(xiǎn),陜化公(gong)司(si)在合(he)成(cheng)工段(duan)現(xiàn)有(you)氨(an)壓機(jī)凝(ning)汽器基(ji)礎(chǔ)上(shang),再(zai)并(bing)聯(lián)增(zeng)加一臺(tái)(tai)凝汽(qi)器(qi)。投用(yong)后(hou)的(de)排氣(qi)壓力(li)下(xia)降了(le)10Kpa,排缸(gang)溫度(du)降(jiang)低了(le)5℃,有力保(bao)障(zhang)了(le)合成(cheng)氨(an)滿(man)負(fù)(fu)荷生(sheng)產(chǎn)。
PTMEG的THF精(jing)餾(liu)裝置換(huan)熱(re)器(qi)溫度較(jiao)高、E9307冷凝效(xiao)果(guo)差(cha)和聚合催(cui)化(hua)劑轉(zhuǎn)(zhuan)化(hua)率(lv)低一直(zhi)制約(yue)PTMEG產(chǎn)(chan)量(liang),在公司(si)日產(chǎn)(chan)180噸(dun)PTMEG目(mu)標(biāo)要(yao)求下,針(zhen)對(duì)(dui)生產(chǎn)(chan)瓶(ping)頸,公(gong)司(si)通過對(duì)(dui)E9211外部降(jiang)溫及E9103、E9203/e9216進(jìn)行酸(suan)洗(xi),提(ti)高換(huan)熱(re)效(xiao)率(lv),同(tong)時(shí)(shi)對(duì)(dui)E9307進(jìn)(jin)行復(fù)溫(wen)操作,逐步調(diào)整(zheng)醋(cu)酸濃度(du)和(he)醋酐添(tian)加(jia)比率,提(ti)高聚(ju)合反(fan)應(yīng)(ying)器負(fù)(fu)荷(he),PTMEG產(chǎn)品實(shí)現(xiàn)(xian)了(le)穩(wěn)(wen)產(chǎn)(chan)高(gao)產(chǎn)(chan)。
凡事(shi)預(yù)則(ze)立(li),謀(mou)實(shí)(shi)必(bi)成。陜化(hua)公(gong)司瞄準(zhǔn)癥結(jié)(jie)、靶(ba)向(xiang)攻(gong)克(ke),突破工藝(yi)瓶頸(jing),挖掘生產(chǎn)(chan)潛能(neng)。1-8月(yue)份,陜(shan)化(hua)公(gong)司生(sheng)產(chǎn)化(hua)肥化(hua)工產(chǎn)(chan)品(pin)124.03萬(wan)噸(dun),完(wan)成(cheng)年(nian)度(du)計(jì)(ji)劃(hua)的85.54%。
挖掘經(jīng)(jing)營(yíng)(ying)銷售潛(qian)力(li)以(yi)價(jià)(jia)補(bǔ)量(liang)
陜化公(gong)司緊鄰(lin)隴(long)海鐵(tie)路(lu),緊(jin)連(lian)連(lian)霍高速(su),具有物(wu)流優(yōu)勢(shì)(shi);長(zhǎng)(zhang)久(jiu)摸(mo)索(suo)化工生(sheng)產(chǎn)運(yùn)行(xing)經(jīng)(jing)驗(yàn)、掌握(wo)了成(cheng)熟(shu)的(de)技術(shù)(shu)優(yōu)勢(shì)(shi);多(duo)項(xiàng)(xiang)消(xiao)耗(hao)值(zhi)已(yi)躍(yue)居(ju)同行前列,具有(you)成(cheng)本(ben)優(yōu)勢(shì);主要(yao)產(chǎn)(chan)品(pin)因(yin)其(qi)成(cheng)分(fen)及(ji)質(zhì)(zhi)量,具(ju)有產(chǎn)(chan)品(pin)規(guī)(gui)格優(yōu)勢(shì)。“陜化”從(cong)上(shang)世紀(jì)(ji)60年(nian)代走(zou)進(jìn)人們(men)的視野,具(ju)有(you)品(pin)牌優(yōu)(you)勢(shì)(shi)。如何在(zai)集(ji)中優(yōu)勢(shì)(shi)的基礎(chǔ)(chu)上深(shen)挖(wa)潛(qian)能,實(shí)(shi)現(xiàn)(xian)市(shi)場(chǎng)(chang)銷售(shou)最大(da)化,成(cheng)為了經(jīng)(jing)營(yíng)工作的重中(zhong)之重(zhong)。
金九(jiu)銀(yin)十(shi)用肥(fei)季(ji),陜化(hua)公(gong)司堅(jiān)持“公開(kai)競(jìng)爭(zhēng)(zheng)、透(tou)明(ming)銷售(shou)、市場(chǎng)決策(ce)、機(jī)制防(fang)腐(fu)”的經(jīng)營(yíng)方(fang)針(zhen),創(chuàng)新(xin)實(shí)(shi)行(xing)“五個(gè)(ge)大區(qū)(qu)+公開(kai)放(fang)量(liang)+網(wǎng)(wang)上競(jìng)價(jià)(jia)”績(jī)效(xiao)提(ti)成銷(xiao)售新模式(shi),踏(ta)準(zhǔn)(zhun)節(jié)(jie)奏隨行(xing)就市。對(duì)于省(sheng)內(nèi)(nei)化(hua)肥(fei)市(shi)場(chǎng)(chang)布(bu)局(ju),通過“揭榜掛帥(shuai)”攻(gong)難關(guān)(guan),綜(zong)合五(wu)個(gè)大(da)區(qū)(qu)開(kai)拓市(shi)場(chǎng)(chang)方案,擇(ze)優(yōu)(you)選一區(qū)(qu)、五(wu)區(qū)承(cheng)接課(ke)題(ti)項(xiàng)目(mu),截至9月15日(ri),尿素實(shí)(shi)現(xiàn)銷(xiao)售(shou)同比上升(sheng)132%,磷銨(an)實(shí)(shi)現(xiàn)銷售(shou)同(tong)比上升(sheng)330%,有(you)望實(shí)現(xiàn)尿素銷售增量(liang)三(san)分(fen)之(zhi)一(yi)、磷(lin)銨(an)銷量翻(fan)番(fan)的年度目(mu)標(biāo)任務(wù)(wu)。對(duì)(dui)于(yu)省(sheng)外(wai)市場(chǎng)布(bu)局(ju),在深化銷售(shou)改(gai)革(ge),落(luo)實(shí)公開(kai)競(jìng)(jing)價(jià)銷(xiao)售(shou)機(jī)(ji)制(zhi),由(you)沖在一(yi)線(xian)“聽得(de)見(jian)炮聲(sheng)”的(de)業(yè)務(wù)(wu)人員(yuan)做(zuo)決(jue)策,每日根據(jù)企(qi)業(yè)競(jìng)價(jià)(jia)量(liang)與(yu)客戶(hu)溝通,報(bào)價(jià)報(bào)量?;?hua)工銷(xiao)售方(fang)面(mian),隨(sui)行就市(shi),在(zai)市場(chǎng)下(xia)行期,采取(qu)“騰(teng)罐(guan)存(cun)貨(huo),待漲銷售(shou)”的波(bo)段操(cao)作舉措(cuo),擴(kuò)(kuo)建(jian)原料及產(chǎn)(chan)品儲(chǔ)(chu)存設(shè)(she)施(shi),為(wei)波(bo)段(duan)操(cao)作創(chuàng)造條(tiao)件(jian)。緊盯市場(chǎng)動(dòng)(dong)態(tài),把(ba)握(wo)市場(chǎng)(chang)規(guī)(gui)律(lv),踩(cai)準(zhǔn)市(shi)場(chǎng)節(jié)奏,科學(xué)(xue)決(jue)策(ce)做(zuo)好(hao)波段(duan)操作(zuo),BDO化工(gong)產(chǎn)(chan)品踏(ta)點(diǎn)(dian)“低存(cun)高(gao)售(shou)”操作,創(chuàng)(chuang)效增(zeng)收3000余(yu)萬元。
經(jīng)(jing)營(yíng)(ying)源頭管(guan)控,從采購(gou)原材料開(kai)端。公司材(cai)料采購(gou)充(chong)分發(fā)揮1688尋(xun)源(yuan)面廣、多(duo)輪(lun)比(bi)價(jià)、多輪競(jìng)(jing)價(jià)(jia)優(yōu)勢(shì)(shi),購買(mai)性價(jià)比(bi)高(gao)的(de)物資,提高采購效(xiao)率,降低采(cai)購(gou)成(cheng)本(ben)。大(da)宗(zong)原料(liao)做好(hao)采購(gou)波(bo)段操作(zuo),業(yè)務(wù)人(ren)員(yuan)時(shí)刻關(guān)(guan)注原(yuan)材料價(jià)(jia)格變動(dòng)(dong)趨勢(shì)(shi)、市(shi)場(chǎng)的供(gong)需情況(kuang),做好(hao)市場(chǎng)分析預(yù)(yu)測(cè)(ce)工(gong)作(zuo),及時(shí)(shi)關(guān)注(zhu)生(sheng)產(chǎn)消(xiao)耗及(ji)庫(ku)存情況(kuang),低(di)價(jià)(jia)多采(cai),高(gao)價(jià)(jia)少(shao)采,在確(que)保(bao)合(he)理庫存、保障生(sheng)產(chǎn)的(de)前(qian)提(ti)下(xia),做(zuo)好(hao)波(bo)段操作,將(jiang)庫存(cun)控(kong)制在(zai)合(he)理范(fan)圍(wei),努力降低(di)采(cai)購(gou)成本。“1-8月(yue)份,依(yi)托(tuo)阿里(li)巴(ba)巴大(da)平臺(tái),通過(guo)二輪詢比(bi)價(jià)和競(jìng)(jing)價(jià)(jia)大(da)廳(ting)多輪報(bào)(bao)價(jià),做到(dao)了采(cai)購(gou)源(yuan)頭(tou)節(jié)約資金(jin)1426萬(wan)元,大宗原(yuan)料(liao)通過(guo)波段(duan)操(cao)作(zuo)共(gong)計(jì)(ji)節(jié)(jie)約(yue)資(zi)金(jin)4312萬元,目(mu)前已(yi)完成(cheng)全(quan)年3000萬(wan)的(de)降本(ben)增(zeng)效(xiao)目標(biāo)(biao)任務(wù)(wu)。”陜(shan)化(hua)公(gong)司(si)原材料采(cai)購(gou)相關(guān)(guan)負(fù)(fu)責(zé)(ze)同(tong)志(zhi)介(jie)紹。
陜化公(gong)司(si)經(jīng)營(yíng)(ying)管(guan)控科(ke)學(xué)推(tui)進(jìn),確(que)保在(zai)價(jià)(jia)格(ge)波(bo)動(dòng)(dong)時(shí),能(neng)迅速把(ba)握市場(chǎng)(chang)節(jié)(jie)奏,在產(chǎn)、儲(chǔ)、運(yùn)(yun)、銷(xiao)的(de)大(da)平(ping)衡中,實(shí)(shi)現(xiàn)產(chǎn)(chan)品收益(yi)的(de)最大化(hua)。1-8月(yue)份(fen),陜化公(gong)司(si)實(shí)(shi)現(xiàn)營(yíng)業(yè)(ye)收(shou)入47.26億元,實(shí)現(xiàn)利(li)潤(rùn)4.97億元,盈利能(neng)力在集(ji)團(tuán)(tuan)化(hua)工(gong)板(ban)塊連(lian)續(xù)(xu)排(pai)在(zai)前列(lie)。
挖掘(jue)管(guan)理潛(qian)力(li)降本(ben)提(ti)效(xiao)
“降(jiang)本增效”是2023年陜(shan)化公司管理(li)挖掘(jue)的重(zhong)點(diǎn)(dian)任務(wù)(wu)。公(gong)司堅(jiān)(jian)持源(yuan)頭(tou)降(jiang)本、機(jī)(ji)制(zhi)降本、科(ke)技(ji)降本、管理降本(ben)的(de)理(li)念(nian),持(chi)續(xù)推進(jìn)機(jī)(ji)構(gòu)改(gai)革,進(jìn)一(yi)步理順管理職(zhi)能(neng),實(shí)(shi)現(xiàn)(xian)安全、環(huán)(huan)保、審(shen)計(jì)工(gong)作專業(yè)(ye)化管(guan)理(li);實(shí)(shi)施ERP線(xian)上(shang)辦(ban)公(gong),實(shí)(shi)現(xiàn)(xian)資(zi)源一體(ti)化高效管(guan)理(li);搭建(jian)了(le)“人、財(cái)(cai)、物、制(zhi)”四位(wei)一體(ti)的大(da)成(cheng)本(ben)管理架構(gòu),建(jian)立了(le)“公司-分(fen)廠(部門(men))-班(ban)組”三級(jí)(ji)考核體(ti)系(xi)。1-8月(yue)份(fen),成本(ben)費(fèi)用相比(bi)去年(nian)同(tong)期下(xia)降(jiang)9734萬(wan)元,有效(xiao)對(duì)沖(chong)了(le)市(shi)場(chǎng)下(xia)行。
本著(zhe)“向系統(tǒng)要效益”的(de)原(yuan)則,陜化(hua)公司(si)積(ji)極(ji)引(yin)進(jìn)(jin)新工藝(yi)、新(xin)技(ji)術(shù)、新材料,從源頭降低能源消(xiao)耗,到過(guo)程(cheng)管(guan)控(kong)挖(wa)潛(qian)增效(xiao),從節(jié)(jie)煤(mei)、節(jié)(jie)水(shui)、節(jié)電等(deng)全(quan)方位(wei)開(kai)展提(ti)標(biāo)改造項(xiàng)目,實(shí)施完(wan)成蒸汽(qi)凝(ning)液余熱(re)回收、循環(huán)(huan)水系(xi)統(tǒng)(tong)和大(da)型機(jī)組(zu)節(jié)能(neng)節(jié)電(dian)等(deng)8項(xiàng)技改(gai)項(xiàng)(xiang)目,年(nian)增(zeng)效(xiao)達(dá)(da)6600萬(wan)元。
新建合成氨生產(chǎn)(chan)裝(zhuang)置(zhi),采用了(le)多元料(liao)漿造(zao)氣技(ji)術(shù)(shu),不僅促(cu)使原(yuan)料(liao)易(yi)得,而且氣(qi)體凈(jing)化工藝也(ye)采用液(ye)氮(dan)洗(xi)和低溫甲(jia)醇(chun)兩(liang)大(da)主(zhu)流(liu)凈(jing)化(hua)工(gong)藝(yi),流(liu)程短(duan)設(shè)備少,污染(ran)物(wu)種(zhong)類(lei)大幅減少,目前(qian)噸合成(cheng)氨(an)綜(zong)合能耗1.19噸(dun)標(biāo)煤(mei)。尤(you)其(qi)是(shi)合(he)成氨(an)能(neng)效(xiao)提(ti)升(sheng)項(xiàng)目的(de)技改投(tou)運(yùn)(yun),關(guān)(guan)鍵(jian)核心塔(ta)盤(pan)的(de)優(yōu)化提(ti)升(sheng),實(shí)(shi)現(xiàn)(xian)了(le)單(dan)位(wei)合成(cheng)氨綜合(he)能耗(hao)達(dá)(da)到(dao)行(xing)業(yè)第二(er)的(de)優(yōu)秀水平(ping),陜化公(gong)司(si)連續(xù)(xu)四年(nian)獲(huo)得“能(neng)效(xiao)領(lǐng)跑(pao)者(zhe)標(biāo)桿企(qi)業(yè)”。
為(wei)鞏固(gu)化工傳(chuan)統(tǒng)(tong)產(chǎn)業(yè)優(yōu)(you)勢(shì),陜(shan)化(hua)公(gong)司積(ji)極(ji)開辟新(xin)賽(sai)道,加快(kuai)煤(mei)化(hua)工(gong)多(duo)元化(hua)發(fā)(fa)展,拆除(chu)老(lao)廠(chang)區(qū)原(yuan)有(you)高(gao)能耗尿素裝置(zhi),新建(jian)一(yi)套(tao)技(ji)術(shù)先進(jìn)、環(huán)(huan)保領(lǐng)(ling)先的(de)大顆(ke)粒(li)尿素(su)生(sheng)產(chǎn)裝(zhuang)置。該項(xiàng)(xiang)目(mu)將于2024年(nian)下(xia)半年建(jian)成(cheng)投(tou)產(chǎn)(chan),成為陜化新(xin)的(de)增(zeng)長(zhǎng)(zhang)點(diǎn)(dian)。(丁菲(fei))
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